Organic Fertilizer Production: Poultry Manure Rotary Drum Dryer

Product Description

Product Description

Organic fertilizer dryer for poultry

The rapid development of livestock and poultry farming produces a lot of excrement and sewage. The harmful elements of these fouling are too high to be processed by traditional returning way.  If they can be developed and used, this is essential for developing animal husbandry and crop production, saving food, and helping increase agricultural production and income. 

The products of organic fertilizer production line are made of fresh chicken and pig manure, without any chemical composition. The digestive ability chickens and pigs is poor, so they can only consume 25% of nutrients, then another 75% in feed will be excreted with faeces, so that the dry product will contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other ingredients. In the urine and manure of livestock, a year of excrement urine of a pig. It contains 11% of organic matter, 12% of organic matter, 0.45% of nitrogen, 0.19% of phosphorous oxide, 0.6% of potassium oxide, and is enough fertilizer for the fertilizer of whole year. These organic fertilizer is rich in nitrogen, phosphorus, potassium and other nutrients, with more than 6% content and more than 35% organic matter content, all of these is above national standard.

Shandong Yunfan Heavy Industry Group Co., Ltd. has developed a complete set of equipment for the production line of organic fertilizer, a rapid fermentation, drying, granulation, and mixing of animal waste and various waste residue agricultural, food, kitchen, and other materials. This is complete equipment from raw material collection to finished product packaging.

Product Parameters

Model	Chicken manure(³/hour)	Cow manure(m³/hour)	Total power (kw)	Energy consumption(Standard coal)(kg)
YFFG1212	1-2	2-3	22-30	150
YFFG1412	2-4	3-5	26-40	150
YFFG1615	3-6	5-7	35-50	140
YFFG1916	6-8	8-10	40-60	140
YFFG2012/3	12-20	15-25	65-80	125
YFFG2512/3	25-30	30-40	90-120	125

Working Principle

Complete organic fertilizer production line

1. Fermentation process: The first procedure of the production line is organic matter fermentation. During the preparation stage, the compost will be transported to the mixer to be turned over and mixed in order to speed up the fermentation speed.

2. Crushing process: During this process, Crushing the compost block by the crusher. It is ready for the pelleting process. If the result of compost fermentation is good and without lumps, this step can be omitted.

3. Quantitative composition process: If you need to add many kinds of material in the recipe. In order to improve the processing efficiency and the accuracy of the proportion of the ingredients. You can use the automatic batching system. The system contains a number of quantitative belt scales. But if the production is pure organic fertilizer. This step can be omitted.

4. Pelleting process: Disc pellet machine (rotary pellet mill) is widely used in fertilizer granulation. As the main step of the production line. Our equipment can automatically produce the shape of the pellets that suit our customers. After the granulation of fertilizer. It can delay the release of fertility, greatly slowing the number of artificial fertilization.

5. Drying process: In order to reshape the pellet shape and better storage. The humidity of the fertilizer should no more than 14%. Drum rotary dryer is widely used for drying fertilizer pellets.

6. Cooling process: In order to increase the hardness of fertilizer pellets. Then we need to cool the fertilizer pellets after drying it. A roller cooling machine can meet this demand.

7. Screening process: Through the trommel screen to select moderate size pellets. The small and large size of fertilizer pellets will be re crushed and re-grinder.

8. Coating process: The roller coating machine to carry on the coating to the fertilizer granule. In order to prevent the particle adhesion

9. Packing process: Packing process as the final process of the whole plant, generally using the automatic packing machine, Packing the fertilizer pellets into bags for sale.

10. Dust removal system: The dust generated from all process will be collected.

11. Supporting facilities: Supporting facilities is connecting to the belt conveyor, bucket elevator.

Product Features

1)Chicken Manure Drying Granulation Equipment Line can realize the automatic and intelligent control, the operation parameters can be automatic control, the dryer is always in the best condition to running, it can be ensure uniform drying out of the raw material moisture is stability.
2) The inside of Manure rotary dryer has the unique flights to hits and tumbling the materials. In order to maximize efficiency of heat transfer between the material and drying air. The output of equipment increase more than 50% and the fuel energy consumption decrease more than 30%.
3) This machine uses four-wheel drive assembly. The driving is more stable and reliable.

4) The spatial footprint of general rotary drum dryer less footprint about 40%. The civil investment reduced about 40%. The equipment cost decrease about 20%.
5) The internal structure of the dryer use various efficient flight patterns. It can efficiency adjust the feed and heat distribution. The high heat efficiency, waste are exhausted temperature is lower than 50 .
6) Adopts frequency motor control the material flow, heat supply, and drum rotate speed. It can easily adjust according to the needs of the outlet material moisture content and equipment output.

7) This type dryer use the modular dust collector purifying and heat recycling assembly. It is safe and protect environmental.
8) The Manure dryer is several options for new type energy-saving hot air furnace, high efficiency and energy saving, heating can be control, simple operation, energy consumption decrease about 30%, power consumption reduce 20%, and lower operation costs.

Application

Chicken Manure Drying Granulation Equipment Line is suitable for chicken manure, cow dung, feces organic fertilizer, sludge, bean dregs, starch residue, sauce residue, sprayed corn kernels, cassava residue, beer distiller's grains, lees, straw, pasture and other 50-85% moisture content of material Drying. All of our drying process technology according to the characteristics of each biomass material, the size of production, the application requirements, the cost control, the degree of automation, the site conditions etc.

Packing & Delivery

Below is Shandong Yunfan Heavy Industry Group Co., Ltd. Group Packaging & Shipping:
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient
standard export packaging services will be provided.

Certifications

FAQ

Q1: What is your Business Model? Trading company or factory?
A: We are an 20 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
 
Q2: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Jining Shandong province, China, you can come here by air or train. We will pick you up at the airport or the train station. Welcome to visit our factory.
 
Q3: What is the Quality of your products?
A: Shandong Yunfan Heavy Industry Group Co.. Ltd products come with the best quality, and our products passed CE certification, exported to lots of countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality.
 
Q4: How long is the Warranty of your equipment?
A: Our warranty period is 12 months generally.

Q5:What is the Quality of your products?
A:Shandong Yunfan Heavy Industry Group Co., Ltd. products come with best quality, and our products passed CE certification, exportecto lots countries around the word, such as Malaysia, India, indonesia, Nigeria,Kazakh,Vietnam,Russia, Philippinesltaly, Brazil, Argentina, South Africa, etc. You can rest assured with the quality absolutely.

Q6:What should l provide to get the suitable quotation?
A:1.What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
You can send inquiries from this page. Once we get your answers, we can provide you the bestquotation immediately.
Remarks: The price will depend on different models