Horizontal Carbonization Reactor for Pyrolysis of Sewage Sludge, Msw, and Biomasswaste

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: YFWT2000
• Smokeless or Not: No
• Structure: Horizontal
• Equipment Production: 50 Sets Per Year
• Factory Visit: Warmly Welcomed
• Color: as Customers' Needs
• Model No.: Yf Horizontal Carbonization Furnace
• Transport Package: Exporting Standard Package
• Specification: YFWT2000 /YF Horizontal carbonization furnace
• Trademark: YunFan
• Origin: Jining, Shandong
• HS Code: 8417809090
• Production Capacity: 10.48/10h

Product Description

Product Description

The horizontal carbonization furnace produced by our company adopts advanced continuous pyrolysis technology, specifically designed for large-scale processing of biomass and organic waste. Its horizontal rotating structure, combined with a precise temperature control system, enables uniform carbonization of materials, maximized energy efficiency, and stable continuous operation. It is widely used in biochar production, waste resource utilization, and industrial emission reduction fields. The equipment features user-friendly operation, energy efficiency, environmental friendliness, and strong adaptability, making it an ideal choice for modern circular economy projects.

Working Principle

Our horizontal biomass dry distillation carbonization furnace is composed of carbonization liner, thermal insulation layer, furnace door, feeding car (small size not configured), combustible gas return combustion pipe, dehumidification buffer tank, burner, smoke exhaust pipe and thermometer. Equipped with pre-burning gasifier, flue gas purification device, etc. The furnace adopts the principle of anaerobic dry distillation to remove volatile substances from biomass to achieve the purpose of carbonization of biomass. The charging and sealing furnace is to stack the biomass raw materials to be carbonized into the charging truck, push it into the carbonization furnace, seal the cover, and lock the furnace door; -250 ºC, the process time is 4-12 hours (the specific heating time is determined according to the moisture content, density, diameter and furnace size of the raw material), and the moisture in the material and the air in the liner are discharged; oxygen-free carbonization The tube begins to emit faint yellow smoke (combustible gas), that is, carbonization begins, and the recovered combustible gas enters the furnace to kindle, adjust the air intake, and keep the temperature in the inner tank at 300-500 ° C for 2.0-3.5 hours (according to the density and diameter of the carbonized material). , the carbonization depth requirements and the size of the furnace determine the specific temperature and carbonization time). When the temperature is below 50°C, open the lid and discharge the charcoal. The total heating and carbonization time in this furnace type furnace is 5.0-15.5 hours, and 1-2 furnaces can be completed in 24 hours. The exhausted flue gas is treated by the dust collector to meet the standard emission. 3-5 carbonization furnaces are used in parallel, and the peak carbonization can be used to maximize the use of combustible gas to heat the carbonization furnace and reduce the consumption of wood fuel.

Product Parameters

Model	Capacity(m³)/Carbonization time	Length(m)	Width(m)	Internal Diameter(m)	Internal Length(m)	Material
YFWT1000	4.76/7h	2.9	1.7	2.7	1.5	Carbon steel
YFWT1600	7.65/9h	2.9	2.2	2.7	1.9
YFWT2000	10.48/10h	3.9	2.2	3.7	1.9
YFWT3100	15.86/12h	5.8	2.2	5.6	1.9

Product Features

Continuous Horizontal Operation: 

Advanced Sealing System:

Efficient Heat Recycling: 

Unlike traditional batch-type furnaces, our horizontal design allows for a continuous feeding and discharging process. This significantly boosts productivity, reduces labor costs, and ensures a consistent, high-quality output of biochar.

The furnace is equipped with a multi-stage sealing mechanism at both the inlet and outlet. This effectively prevents oxygen ingress, which is critical for maintaining an optimal pyrolysis environment, maximizing product yield, and ensuring operational safety.

 An integrated heat recycling circuit captures and reuses hot exhaust gases to preheat the incoming material and combustion air. This dramatically reduces external fuel consumption, lowers operational costs, and minimizes the overall carbon footprint of the process.

Robust & Durable Construction:

Environmentally Compliant:

Built with high-temperature resistant alloys and premium insulation materials, the furnace is designed for longevity and can withstand the rigorous demands of continuous industrial operation with minimal maintenance.

The system includes provisions for the effective collection and treatment of syngas and tar by-products. The clean-burning syngas can be recycled to fuel the furnace itself, while liquid by-products can be collected for further processing, minimizing environmental impact.

Application

Biomass: Wood chips, sawdust, rice husk, coconut shells, palm kernel shells, bamboo, straw.
 
Agricultural Waste: Various crop stalks, nutshells, olive pomace.
 
Municipal Sludge: Sewage sludge, industrial sludge (for reduction and harmless treatment).
 
Other Materials: Certain types of industrial waste and MSW (Municipal Solid Waste) RDF.

Packaging & Shipping

Certifications

FAQ

Q1: What is your Business Model? Trading company or factory?
A: We are an 20 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
 
Q2: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Jining Shandong province, China, you can come here by air or train. We will pick you up at the airport or the train station. Welcome to visit our factory.
 
Q3: What is the Quality of your products?
A: Shandong Yunfan Heavy Industry Group Co.. Ltd products come with the best quality, and our products passed CE certification, exported to lots of countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality.
 
Q4: How long is the Warranty of your equipment?
A: Our warranty period is 12 months generally.

Q5:What is the Quality of your products?
A:Shandong Yunfan Heavy Industry Group Co., Ltd. products come with best quality, and our products passed CE certification, exportecto lots countries around the word, such as Malaysia, India, indonesia, Nigeria,Kazakh,Vietnam,Russia, Philippinesltaly, Brazil, Argentina, South Africa, etc. You can rest assured with the quality absolutely.
 
Q6:What should l provide to get the suitable quotation?
A:1.What is the raw material for the production line?
2. What is the capacity per hour you required?
3. What is the maximum input size of the raw material?
4. What is the output size and application for the final product?
You can send inquiries from this page. Once we get your answers, we can provide you the bestquotation immediately.
Remarks: The price will depend on different models.